The Most Popular PLC, Ranked

Choose the PLC you think is the most popular!

Author: Gregor Krambs
Updated on Apr 25, 2024 06:46
In the bustling world of industrial automation, Programmable Logic Controllers (PLCs) are the unsung heroes ensuring machines and processes run smoothly. Knowing which PLC brands are favored can help professionals make informed decisions when it comes to purchasing and integrating these systems into their workflow. This live ranking tallies real-time feedback from users around the globe, reflecting current trends and preferences in the PLC market. Casting your vote not only echoes your experience but also aids others in the community to pinpoint reliable and efficient PLC solutions.

What Is the Most Popular PLC?

  1. 1
    55
    votes

    Siemens S7-1500

    Siemens
    It is known for its high performance and advanced features. It can handle complex automation tasks and is widely used in manufacturing, automotive, and aerospace industries.
    The Siemens S7-1500 is a highly popular programmable logic controller (PLC) designed for industrial automation. It is part of the Siemens SIMATIC family of PLCs.
    • Processor: Fast 32-bit CPU with high processing power.
    • Memory: Up to 2 MB of user program memory and 10 MB of data memory.
    • Communication: Integrated Ethernet and Profinet ports for seamless connectivity.
    • I/O Modules: Supports various digital and analog I/O modules for versatile control.
    • Programming Language: Supports ladder logic, structured text, and function block diagram programming.
  2. 2
    22
    votes

    Allen-Bradley ControlLogix

    Rockwell Automation
    This PLC is widely used in the industrial automation sector due to its scalability, flexibility and ease of use. It is equipped with advanced features such as motion control and safety functions.
    The Allen-Bradley ControlLogix is a highly popular Programmable Logic Controller (PLC) developed by Rockwell Automation. It is widely used in industrial automation for controlling and monitoring various processes and machinery.
    • Processor Speed: 1.5 GHz
    • Memory: 2 GB
    • Number of I/O Modules Supported: up to 128
    • Communication Ports: 4 Ethernet Ports, 1 Serial Port
    • Supported Communication Protocols: EtherNet/IP, ControlNet, DeviceNet, RS-232, RS-485
  3. 3
    26
    votes

    Mitsubishi FX Series

    Mitsubishi Electric
    This compact and affordable PLC is commonly used in small to medium-sized applications. It is known for its reliability and ease of programming.
    The Mitsubishi FX Series is a family of programmable logic controllers (PLCs) developed by Mitsubishi Electric. These PLCs are widely recognized and widely used in industrial automation applications.
    • Operating Voltage Range: AC powered: 100-240 VAC, DC powered: 24 VDC
    • Number of I/O Points: Up to 128 I/O points
    • Program Memory Capacity: Up to 64,000 steps
    • Communication Interfaces: RS-232C, RS-485, Ethernet
    • Built-in Analog Inputs: 4 channels (FX3G & FX3GC models)
  4. 4
    24
    votes

    Omron CJ Series

    Omron Corporation
    This PLC is designed for complex automation tasks and is widely used in the manufacturing industry. It is equipped with advanced features such as motion control and safety functions.
    The Omron CJ Series is a popular Programmable Logic Controller (PLC) developed by Omron Corporation. It is widely used in various industrial automation applications.
    • Number of I/O Points: up to 8192
    • Processor Speed: up to 80 MHz
    • Program Capacity: up to 576 KB
    • Data Memory: up to 128 KB
    • Number of Axes: up to 256
  5. 5
    15
    votes

    ABB AC500

    ABB Group
    This modular PLC is designed for large-scale automation projects. It is known for its high performance, reliability, and flexibility.
    The ABB AC500 is a highly popular programmable logic controller (PLC) that offers reliable and versatile control capabilities for industrial automation processes. It is widely used in various sectors such as manufacturing, transportation, energy, and infrastructure.
    • Processing Power: Powerful processor for fast and accurate control
    • Modularity: Flexible architecture allowing expansion and customization
    • Communication: Supports various communication protocols for seamless integration
    • Memory: Ample program and data memory for complex applications
    • Operating Temperature: Wide temperature range for operation in harsh environments
  6. 6
    11
    votes

    Schneider Electric Modicon M221

    Schneider Electric
    This compact PLC is designed for small to medium-sized applications. It is known for its affordability and ease of programming.
    The Schneider Electric Modicon M221 is a programmable logic controller (PLC) specifically designed for small to medium-sized automation applications. It offers a compact form factor, suitable for space-constrained installations, while providing powerful functionality and flexibility.
    • Digital Inputs: 16
    • Digital Outputs: 6
    • Analog Inputs: 2
    • Analog Outputs: 1
    • Memory: 256 KB
  7. 7
    8
    votes

    Delta Electronics DVP Series

    Delta Electronics
    This PLC is known for its affordability and ease of use. It is commonly used in small to medium-sized applications.
    The Delta Electronics DVP Series is a widely recognized programmable logic controller (PLC) that is manufactured by Delta Electronics, a leading provider of industrial automation solutions. The DVP Series offers a versatile and efficient solution for various control applications in industries such as manufacturing, energy, and building automation.
    • Number of digital I/O points: Up to 1280 points
    • Number of analog I/O points: Up to 64 points
    • Communication ports: Supports various communication interfaces such as Ethernet, RS-485, and RS-232
    • Programming languages: Supports ladder logic, function block diagram, and structured text programming
    • High-speed pulse output: Up to 4 axes (2 million pulses/second)
  8. 8
    7
    votes

    Yokogawa STARDOM

    Yokogawa Electric Corporation
    This PLC is widely used in the process automation sector. It is equipped with advanced features such as redundant CPUs and communication networks.
    Yokogawa STARDOM is a highly acclaimed programmable logic controller (PLC) system that offers exceptional performance and reliability. It is designed for use in various industrial applications, including process control, manufacturing automation, and infrastructure monitoring. With its advanced features and robust design, the Yokogawa STARDOM has become one of the most popular PLC systems worldwide.
    • Modularity: Allows flexible expansion and customization
    • Redundancy: Provides high reliability through hot standby options
    • Scalability: Supports small to large-scale systems
    • High-Speed Processing: Enables fast response times
    • Advanced Data Acquisition: Offers high-precision measurements
  9. 9
    2
    votes

    Beckhoff TwinCAT

    Beckhoff Automation
    This PC-based PLC is known for its scalability and flexibility. It is commonly used in large-scale automation projects.
    Beckhoff TwinCAT is a popular software-based programmable logic controller (PLC) system developed by Beckhoff Automation. It enables control automation and real-time control in various industries. With a powerful set of features and a user-friendly environment, TwinCAT has gained recognition as a reliable and versatile automation solution.
    • Programming Language: TwinCAT PLC supports IEC 61131-3 compliant programming languages such as Structured Text (ST), Function Block Diagram (FBD), Ladder Diagram (LD), Sequential Function Chart (SFC), and Instruction List (IL).
    • Real-Time Capability: TwinCAT uses a real-time operating system (RTOS) that allows for precise and deterministic control of industrial processes.
    • Integration with PC-based Systems: TwinCAT seamlessly integrates control functions with PC-based systems, enabling efficient communication and data exchange between the PLC and other software applications.
    • Multi-Core Support: TwinCAT optimizes performance by utilizing the full potential of multi-core processors, enabling efficient parallel processing of multiple tasks.
    • Distributed Control: TwinCAT supports distributed control architectures, allowing for the decentralized coordination of multiple PLCs within a network.
  10. 10
    4
    votes

    Phoenix Contact PLCnext

    Phoenix Contact
    This modular PLC is designed for open automation systems. It is equipped with advanced features such as edge computing and cloud connectivity.
    The Phoenix Contact PLCnext is an advanced programmable logic controller (PLC) that combines the reliability and stability of traditional PLCs with the openness and flexibility of modern software-based systems. It offers a versatile platform for automation and control applications in various industries.
    • Openness: Supports multiple programming languages and allows integration of third-party software.
    • Scalability: Flexible modular design to meet different application requirements.
    • Real-Time Performance: Fast response times and deterministic execution.
    • Communication: Multiple built-in communication interfaces and protocols for seamless integration with other devices.
    • Ethernet Connectivity: Supports Ethernet-based communication networks.

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Ranking factors for popular PLC

  1. Market Share and Brand Reputation
    A popular PLC brand usually holds a significant market share and has a strong reputation for quality and performance. Look for established brands with a history of successful implementations in various industries.
  2. Hardware and Software Compatibility
    A popular PLC should offer a range of compatible hardware and software products that can be easily integrated with existing systems. This includes communication modules, I/O modules, programming software, and support for various network protocols.
  3. Scalability and Flexibility
    A popular PLC system should offer a range of CPU options, communication capabilities, and I/O module options, allowing it to scale easily and adapt to changing requirements in the automation process.
  4. Ease of Programming and User Interface
    A popular PLC should have a user-friendly interface and easy-to-learn programming language. This will reduce the learning curve for new users and enable engineers to develop control programs more efficiently and quickly.
  5. Reliability and Performance
    A good PLC system should provide high levels of performance and reliability in tough industrial environments. This includes features like fast processing speed, high I/O count and communication capabilities, and robust protection against electrical noise, dust, and moisture.
  6. Technical Support and Documentation
    A popular PLC should offer extensive technical support and documentation, making it easier for users to troubleshoot, maintain, and expand their systems. This includes user manuals, online support, and training materials.
  7. Cost-effectiveness
    The pricing of the PLC system (hardware and software) should be competitive within the industry, offering a good balance of features and performance without compromising on quality and reliability.
  8. Integration with Emerging Technologies
    A popular PLC should be adaptable to emerging technologies like IoT, machine learning, and big data analytics, allowing it to stay relevant in the rapidly evolving world of automation.
  9. Customer Satisfaction
    A popular PLC should score high in user satisfaction ratings, with customers providing positive feedback on features, performance, and overall value.
  10. Industry-Specific Features
    In some cases, a popular PLC may be tailored to the specific needs of an industry, providing specialized features and functions that make it the preferred option for businesses in that sector.

About this ranking

This is a community-based ranking of the most popular PLC. We do our best to provide fair voting, but it is not intended to be exhaustive. So if you notice something or PLC is missing, feel free to help improve the ranking!

Statistics

  • 1759 views
  • 174 votes
  • 10 ranked items

Voting Rules

A participant may cast an up or down vote for each PLC once every 24 hours. The rank of each PLC is then calculated from the weighted sum of all up and down votes.

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More information on most popular plc

When it comes to industrial automation and control systems, Programmable Logic Controllers (PLCs) are the go-to solution for many industries. These devices are designed to perform a wide range of tasks, from controlling complex machinery to managing simple production lines. PLCs have been around for decades and have evolved significantly over the years. The first PLCs were quite simple, with limited processing power and memory. However, modern PLCs are much more powerful and can perform complex tasks with ease. One of the reasons why PLCs are so popular is their flexibility. They can be easily programmed to perform a wide range of tasks, making them suitable for many different industries. Additionally, PLCs are designed to be rugged and reliable, with many models featuring a long lifespan and the ability to operate in harsh environments. As the use of automation continues to grow across various industries, the demand for PLCs is expected to increase. With so many different models and manufacturers to choose from, it can be challenging to determine which PLC is the most popular. However, by looking at factors such as performance, reliability, and ease of use, we can begin to identify which PLCs are the most widely used and trusted by professionals.

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